Cozy MKIV Builder's Log Book - June 1995
DATE	DESCRIPTION	TIME
6/2/95	a) Hot wire rest of canard core blanks b) Hot wire outer cores	1 hrs
6/3/95	a) Hot wire rest of cores b) Hot wire spar cap cutout recesses	2 hrs
6/4/95	a) Make dowel aligners for canard cores - "drill" alignment holes through cores b) Hot wire shear web space (cut cores in two) c) Rivet nutplates to shear web inserts	2 hrs
6/9/95	a) bondo 2" x 4" x 10' level to table b) Radius corners of 3 rear canard cores ~1/4" c) Mark centerline of 3 rear canard cores d) Align and level 3 cores - hot glue center section to 2" x 4"	2 hrs
6/10/95	a) Align 3 cores with string b) Micro cores together c) Hot glue a support nails to hold cores in place d) Make supports for lift tab inserts e) Micro lift tab inserts in place	3 hrs
6/11/95	a) Make 10 1/2" plywood "K" jigs b) Fill lift tab holes with silicone c) Tape protect cores for layup d) Cut glass for shear web layup	3 hrs
6/12/95	a) Order extra UNI (10 yds) and BID (5 yds) [It turns out I had more than enough UNI - I had a roll hidden in a corner!]	1 hrs
6/14/95	a) Layup shear web - UNI and BID b) Layup lift tab pads - BID	5 hrs
6/15/95	a) Drill dowel holes b) Drill lift tab holes	1 hrs
6/16/95	a) Sand and scrape shear web layup - due to dry PEEL PLY!!! b) Remove canard from jigs c) Begin jigging "K" jigs d) Flox and bolt lift tabs to canard	3 hrs
6/17/95	a) Align and glue "K" jigs to table b) Open 11 dowel holes for core alignment c) Level cores in templates - hot glue in place d) Micro cores togeher - front to back	5 hrs
6/18/95	a) Cut and sand canard and elevator shape templates b) Tape and mask bottom spar cap area c) Micro spar cap corners d) Get PVC pipe	2 hrs
6/19/95	a) Layup bottom spar cap - use 9 layers of tape	2 hrs
6/20/95	a) Sand bumps and jogs in all micro joints and - spar cap for bottom skin layup b) Apply peel ply and grey tape c) Cut glass for bottom skin layup with Deanie	2 hrs
6/21/95	a) Layup UNI - BID - UNI canard bottom skin b) Peel ply whole layup	4 hrs

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Copyright © 1995, All Rights Reserved, Marc J. Zeitlin