Cozy MKIV Builder's Log Book - March 1997
b) Tape fuselage and armrests for attach point layups
c) Cut glass for attach point layups
d) Layup attach point layups
e) Lauyup last plies on all seats - rear edge and front edge
f) Reposition left rear seatback hinges - drill out rivets and re-do
b) Cut glass for LB mechanism cover
c) Glass LB mechanism cover
d) Trim and sand previous layups
e) Reinstall control system with teflon tape on front bearings
f) Begin retractable step installation - drill holes in fuselage - fit 3/4" aluminum tube
b) Unpack turtledeck
b) Trim and sand previous layups
b) Cut foam for turtleback bulkhead
c) Remake tube and rod for retractable step - larger diameter (3/4" rod)
b) Cut glass for T.B. bulkhead
c) Layup T.B. bulkhead both sides
d) Groove fuselage floor for larger step tube
e) Flox and glass step tube in place - 2 BID
f) Trim T.B. to length - 46"
g) Mark inside of T.B. for cut line
h) Drill 1/8" holes through cut line
i) Heat and expand turtledeck again
b) Sand T.B. for bulkhead and drip edge at cut line
c) Cut foam for drip edge and hot glue in place
d) Mark L.B. cover and fuselage for mounting flanges and pads
b) Cut glass for T.B. bulkhead and drip edge layup
c) Layup T.B. bulkhead and flox - layup drip edge
d) Layup three 3 BID pads on fuselage for L.B. cover attachment
e) Mark T.B. window locations
f) Begin cutting out windows
b) Sand window edges for floxing - fit all windows
c) Clean up basement
d) Cut 3/8" foam for T.B. flange thickness
e) Flox windows in place - heat to speed cure
